Jury Finds Sunbeam’s Improved Electric Blanket Circuit Still Doesn’t Fail Safe

A Missouri federal court jury has found Sunbeam Products, Inc. partially responsible for serious burn injuries suffered by a bed-bound elderly woman who was sleeping under one of its electric blankets, when the blanket caught fire.

Barbara Kay of Morgan County, Missouri was sleeping under a Sunbeam electric blanket on October 28, 2008 when it ignited, severely burning 35 percent of her body. Kay had been invalided by a stroke 10 years earlier, which had paralyzed the left side of her body. Kay was also a smoker who smoked in bed, and kept her cigarettes, lighter and ash trays on a tray positioned on her right side, along with the controls for her hospital bed and electric blanket. At about 7 a.m., Kay awoke to pain on her left side and saw flames leaping out of the left side of the bed near her leg and hip. Kay, who was in her 70s, recuperated in the hospital for five months, but lost part of her left arm, as a result of her burns.

Fire department investigators determined that fire originated on the left side of the hospital bed, and narrowed the source of ignition to the blanket or a cigarette, but concluded that a burning cigarette was most likely the source of the fire.

In late June, however, a civil jury concluded that the blanket played a role in the fire, and in awarding Kay $2 million in compensatory damages, assigned one third of the blame to Sunbeam. In the second phase of the trial, the jury heard evidence of Sunbeam’s $1.9 billion net worth, to determine punitive damages. George McLaughlin, who represented the Kays with co-counsel James Crispin, asked for $1 each for the 30 million blankets Sunbeam had sold. But before the jury could decide, Sunbeam and the Kays reached a confidential settlement. Continue reading

No Black Box Exoneration for Toyota

The Wall Street Journal made a splash yesterday when it reported that the US DOT had analyzed dozens of data recorders from Toyota vehicles in crashes blamed on unintended acceleration and found that the throttles were open and brakes were not applied.  These findings support Toyota’s position that SUA events are not caused by vehicle electronics, the Journal claimed.  The Journal apparently based its report on information leaked by Toyota, because NHTSA is denying any involvement.

Toyota’s efforts to place the story with the Journal seem to be paying dividends –  literally. The automaker’s stock rose 1 percent on the news and reporters scrambled to repeat the Journal piece with no independent sources. Continue reading

Toyota Washington Watch

We sat through the National Academies of Science first public meeting to tackle the Electronic Vehicle Controls and Unintended Acceleration Study, a NHTSA-sponsored effort to look broadly at the issue, and we are happy to see that the agency has brought in some outside expertise.

This is truly an opportunity for the regulators to advance their knowledge base beyond the era of the mechanical automobile and into the age of automotive electronics, rapidly migrating from a vehicle’s entertainment center to its most basic functions of acceleration, braking and steering. It is critical to future policy setting and defect analysis. Continue reading

Goodyear G159 Tire Failures on RVs Finally Dragged Into the Public Eye

Goodyear’s G159 and a Class-A Motor Home was always a bad match. The tire was designed for urban delivery vehicles and speed-rated for only 65 mile per hour continuous use.  Nonetheless, Goodyear had marketed the G159 to the RV industry for nearly a decade in the 1990s and 2000s, even though the tire design was prone to overheat on RVs that typically travel at greater speeds for extended periods. Goodyear knew it was dangerous for motor homes, but didn’t want lose a market segment. So, in 1998, after speed limits increased nationwide, Goodyear bumped the speed rating of the G159 to 75 miles per hour.

By 1999, there had been two recalls and one Product Service Bulletin to replace G159 tires on RVs, but the recalls blamed inadequate load margin and customer misuse, and did not identify the tire design itself as defective. In fact, Goodyear has consistently assured the public that the tires are safe for all uses. Continue reading

Be Careful what you Wish for Toyota

Once upon a time, there was a Federal Motor Vehicle Safety Standard for accelerator controls. It was a very ancient standard, written in 1972, when vehicles were equipped with purely mechanical systems. FMVSS 124 Accelerator Control Systems specified the requirements for the return of a vehicle’s throttle to the idle position when the driver removed the actuating force from the accelerator control or in the event of a severance or disconnection in the accelerator control system. Its purpose was “to reduce deaths and injuries resulting from engine overspeed caused by malfunctions in the accelerator control system.”

Decades passed, and so did the mechanical systems, into automotive history. The car makers began to seek the wise counsel of the National Highway Traffic Safety Administration: did FMVSS 124 apply to electronic systems? Yes it did, NHTSA said. Continue reading

EDR: Toyota’s Electronic Doubt Receptacle

Earlier this week, police in Auburn, New York concluded that a fatal crash involving a 2010 Camry that plowed through a red light was caused by the driver, who suffered a medical condition.

Law enforcement based this in part on the results of the Camry’s Event Data Recorder (EDR) – aka, “black box” – readout, which appeared to show that the driver Barbara Kraushaar never hit the brake in the five seconds before her Camry struck a Ford Taurus, and killed driver Colleen A. Trousdale.

A news report in Syracuse’s Post-Standard quoted Auburn Police Lt. Shawn Butler, thus: Continue reading

Caught in the Motor Vehicle Safety Act

The reviews on the Motor Vehicle Safety Act of 2010 are coming in and we’re not sure, but there may be enough opposition to start a 1,000,000 People Strong Against the Waxman/Rockefeller Bill group on Facebook.

The legislation, proffered by Rep. Henry Waxman’s Energy and Commerce Committee and Sen. John Rockefeller’s Committee on Commerce, Science and Transportation would require NHTSA to establish four new standards to prevent unintended acceleration and mandate system redundancy and toughen the current Event Data Recorder standard. The legislation would also establish a new Center for Vehicle Electronics and Emerging Technologies and arm the agency with bigger civil penalties and the authority to order a recall in the case of imminent threat of injury and death. It proposes to give the public more information in the Early Warning Reports – changing the presumption of disclosure from major secrecy to maximum disclosure. Continue reading

The Motor Vehicle Safety Act of 2010: A Crisis Well Spent

Congress has never been one to let a motor vehicle crisis go to waste, and the Toyota Sudden Unintended Acceleration debacle has been no exception. Hearings before the House Committee on Energy and Commerce has revealed some distressing regulatory gaps – such as a federal motor vehicle safety standard for accelerator controls that was established in 1972 and has never been amended to account for electronic throttles.

The committee and its Senate counterpart have introduced the Motor Vehicle Safety Act of 2010, which, if sees passage, will compel NHTSA to establish four new standards and beef up the current Event data Recorder standard – all with the aim of preventing unintended acceleration and requiring redundancies which will allow a driver to control of a runaway vehicle. The standards are:


Pedal Placement Standard

Requires NHTSA to promulgate a new standard that prevents pedal entrapment as a source of unintended acceleration by establishing minimum clearances for foot pedals with respect to other pedals, the vehicle floor, and any other potential obstructions.

Electronic Systems Performance Standard

Requires NHTSA to establish minimum performance standards for electronic systems in passenger vehicles.

Keyless Ignition Systems Standard

Requires NHTSA to promulgate a new standard that requires that passenger vehicles with keyless ignitions systems have consistent means to allow for a driver to stop or slow a vehicle during an emergency.

Transmission Configuration

Requires NHTSA to promulgate a new standard that requires an intuitive configuration and labeling of gear shift controls that ensures the neutral position is conspicuous to drivers who may need to use it in an emergency.

Vehicle Event Data Recorders

Requires NHTSA to promulgate a rule that requires that all vehicles be equipped with an event data recorder that meets the requirements of the existing voluntary standard issued by NHTSA. Requires a second new rule to establish that all event data recorders must be temperature, water, crash, and tamper resistant, to increase the amount and type of data that must be recorded, to make the data more accessible to investigators, and to establish ownership, privacy, and disclosure requirements regarding data collected by the recorders.

This bill is proposed in the grand tradition of political will overcoming regulatory inertia. On many an important safety issue, manufacturers have vigorously opposed any and all attempts to update outmoded safety standards citing the usual litany: This will ruin us! We like your concept, but everything is wrong with your execution; We see no problem here; Don’t worry, we’re on it! Then, NHTSA twiddles its thumbs for decades so that manufacturers don’t get their knickers in a twist and the preventable carnage continues.

The legislation also attempts to strengthen NHTSA’s competence by establishing a new Center for Vehicle Electronics and Emerging Technologies at the agency. It gives NHTSA a bigger stick against automakers who would flout the regulations by increasing the amount of civil penalty NHTSA can seek per violation and eliminate the maximum civil penalty allowed and by giving NHTSA the authority to order a recall if it finds an imminent threat of injury and death. It gives the public more information — changing the presumption of disclosure under TREAD’s early Warning Report to maximum disclosure and an improved public website database that allows users to better search and aggregate data.

From the great moments in auto safety:

Manufacturers could surreptitiously recall a vehicle – or its substantial U.S. equivalent – for a safety defect in a foreign market and never tell NHTSA. This proved to be Ford’s undoing in the Explorer-Wilderness ATX debacle a decade ago. Ford recalled the tires, which had an unfortunate propensity for catastrophic failure, causing the unstable SUV to rollover. When SRS broke the story that Ford was replacing the tires in Venezuela, but not here, all hell broke loose and the Transportation Recall Enhancement, Accountability and Documentation (TREAD) Act was born. The TREAD Act also created the Early Warning Reporting system.

In hindsight, it seems crazy that manufacturers were required to fully protect front seat occupants with shoulder-lap belts but permitted to let rear-seat occupants roll the dice with lap-only belts. But that’s how they rolled back in the day. Automakers had to provide three-point belts in front seats since 1968. But, despite mounting evidence of the need for shoulder-lap belts in rear seating positions and petitions from safety advocates and a recommendation the National Transportation Safety Board, NHTSA didn’t take a real interest in requiring rear outboard shoulder lap-belts until the 1980s, when Congress held a series of oversight hearings excoriating the agency for dragging its feet. Amendments to the National Traffic and Motor Vehicle Safety Act of 1966 and the Motor Vehicle Cost Savings Act in 1987 required that NHTSA complete a rulemaking requiring rear seat outboard position shoulder belts in the next 14 months. The agency didn’t get around to posting an NPRM until 1988 and the Final Rule was sorted out in 1990. Rear seats didn’t three-point belts in outboard positions until 1991.

Automotive safety for children? Don’t get us started.

In 1974, Australia’s Department of Motor Transport kindly pointed out to NHTSA that the nascent child safety seat standards totally ignored the safety needs of older and heavier children who were too big for child safety seats.  NHTSA totally ignored this rather commonplace observation – for 28 years. It did give rise to a spate of articles in the pediatric journals about Seat Belt Syndrome – the catastrophic injuries to children caused by lap belts. It wasn’t until the grieving mother of 4-year-old Anton Skeen, who died after his seatbelt failed to restrain him in a rollover, began pushing that Congress compelled the agency to regulate occupant safety for older children. Under Anton’s Law, passed in 2002, NHTSA required boosted the requirements from 50 to 65 pounds. And finally, finally in 2004, the agency required shoulder lap belts in all rear seating positions.

For many years, NHTSA operated under a Vegas-type philosophy: What happens in the driveway stays in the driveway. That attitude resulted in child injuries and deaths from non-traffic, but automotive design related problems such as power window strangulations and backovers involving honking SUVs with sizeable blind zones. The agency refused to even gather data on these incidents, because no data, no problem. But activists, such as Janette Fennell of Kids and Cars, entreated Congress to take up the cause, and after five years of lobbying the Cameron-Gilbransen Kids and Cars Safety Act became law compelling the National Highway Traffic Safety Administration to – for the first time –  develop a rearward visibility standard, mandate a brake-to-shift-interlock and require power windows to have an automatic reverse feature.

While Congressional investigation has yet to shed light on why Toyotas experience non-mechanical forms of unintended acceleration, we can take solace in future rulemakings that will at least give drivers a fighting chance to avoid a crash in an SUA event.


What Are You Lookin’ At?

Last week, TMS President Jim Lentz was full of fun facts to know and tell the committee on Energy and Commerce. For example:

“The company has completed more than 600 on-site vehicle inspections and our dealership technicians have completed an additional 1,400 inspections. We have submitted 701 field technical reports to this Committee, including on-site SMART team evaluations. These examinations are giving us a better understanding about the reasons for unintended acceleration complaints. Significantly, none of these investigations have found that our Electronic Throttle Control System with intelligence, or ETCS-i, was the cause.” Continue reading

Toyota’s Credibility Gap Assumes Grand Canyon Proportions

Yesterday, the House Energy and Commerce Committee’s Oversight and Investigations Sub-committee rendered its verdict after conducting interviews with key personnel from Toyota and Exponent and reviewing some 100,000 Toyota- and NHTSA-produced documents about the much-heralded “exhaustive” efforts to determine if there was a connection between Sudden Unintended Acceleration and Toyota’s electronic throttle control system: Toyota lied.

While the committee and sub-committee chairs, Reps. Henry Waxman (D-CA) and Bart Stupak (D-MI) respectively, did not state things quite so baldly, they came darned close in their opening statements:

Continue reading