Toyota: Honesty is More Than Just a Word

When Toyota starts talking about honesty – as they did, while paying a $16.4 million fine for violating the recall regulations – we start patting down the data. An interesting snippet floated by yesterday. As our readers know, manufacturers are required to file Early Warning Reports every quarter – information about legal claims, warranty data, production numbers, deaths and injuries – to help NHTSA spot emerging defect trends.

This regulation, enacted as part of the Transportation Recall Enhancement Accountability and Documentation Act with great speed and good intentions, has had its share of problems. There was the four-year battle over what information would be public. (The agency and safety advocates envisioned a largely public data system; the manufacturers had an entirely different idea. Guess who won?). Then there has been the suggestion that EWR has not actually been useful as a statistical canary in a coalmine. Now we’re going to have to raise a few questions about coding. Continue reading

What You Can’t Deny, Delay and Minimize

A well-used weapon in the manufacturer’s arsenal is delay. When the guys and gals from the Office of Defects Investigation are pestering you with information requests and you have that sinking feeling that you are going to have to do something to get them off your back, the first order of business is to buy some time. A defect in a component – or worse yet – a design that is integral to just about every model you sell is going to be a major headache. No way are you going to have enough replacement parts to switch out in hundreds of thousands or millions of vehicles all at once. You never want your company name in a headline with the word “million” and “recall,” followed by a news story skewering your product. And then there’s the dollars attached to the labor and parts costs swirling the bowl. Oy.

If you can just whack that big dog down to puppy size, or drag your feet long enough to ramp up your recall response, maybe it won’t be so bad. Of course, denial that the problem even exists is the top-line defense. As the documents trickling from the hands of federal investigators to the press indicate, Toyota was once a master of the art. Continue reading

Manufacturing Doubt in Toyota Sudden Unintended Acceleration

Doubt is Their Product: How Industry’s Assault on Science Threatens Your Health by David Michaels is on our nightstands right now, and we cannot shake the feeling of déjà vu. Michaels, recently confirmed as the new head of the Occupational Safety and Health Administration and Assistant Secretary of Labor, writes about the attack, deny and delay tactics developed by Big Tobacco in the 1950s that have been adopted and refined to a fare-thee-well by countless other industries. Michaels is an epidemiologist, so his dizzying catalogue of bad actors focuses on chemical health hazards – tobacco, chromium, lead, beryllium, and the like.

But what caught our attention was his exploration of how manufacturers use science – or the appearance thereof – to raise enough doubt to clog the regulatory machinery and to persuade juries and the public that their products cause no harm by countering scientific studies indicating a hazard with their own bought-and-paid-for-research showing the opposite. Continue reading

Looking to the Past: Why Toyota isn’t Audi

You wouldn’t troubleshoot the space shuttle by tinkering under the hood of the Spirit of St. Louis. But a surprising number of observers think that the answer to Toyota’s Sudden Unintended Acceleration problems can be found in the mechanical systems of a quarter century ago. Linking Toyota’s present troubles to those of Audi in the mid-1980s is a convenient shibboleth; it may even provide a lesson in corporate crisis management. But to figure out why so many Toyota makes and models across multiple model years are experiencing unintended acceleration in a variety of scenarios, we must resolve to understand modern automotive electronic systems. Continue reading

Roll out the Recalls!

The 2008-2010 Toyota Highlander Hybrid becomes the latest vehicle to be added to Toyota’s growing roster of makes and models to receive a new, trimmer accelerator pedal to avoid floor mat interference. Yesterday, Toyota sent a communication to its dealers announcing Phase 4 of “Safety Recall 90L on 2008 through certain 2010 Highlander Hybrid vehicles for potential floor mat interference with the accelerator pedal. All Highlander Hybrid vehicles are equipped with a Denso pedal. The same templates and gauges provided to dealers for the Camry (Phase 1) will be utilized.” Continue reading

How Many Recalls Does It Take to Fix a Toyota?

So far, Toyota has launched five recalls to address what it claims are the only causes of unintended acceleration: sticky accelerator pedals and floor mats. And yet, these “fixes” have failed to fix some vehicles.

Since the recalls were announced in September, the National Highway Traffic Safety Administration has received 97 complaints from owners who said they experienced one or more bouts of sudden unintended acceleration after the dealer performed the recall repair. Randy and Alice Whitfield of Quality control Systems Corporation have been downloading the complaints as they come in and are posting links to their complaints on their website:

http://www.quality-control.us/toyota_speed_control.html


Here’s a sampling of what’s out there (click on the ODI number to be taken to the original complaint record on NHTSA’s site): Continue reading

The Cracks in Toyota’s Recalls are Showing Again

The witness chairs in the House hearing chambers hadn’t even cooled, when Toyota owners who dutifully took their vehicles into the dealership for a pedal fix were reporting more sudden acceleration incidents to the National Highway Traffic Safety Administration.

On February 24, the president of Toyota Motor Corporation, Akio Toyoda, raised his right hand before an investigative congressional oversight committee and swore: “I’m absolutely confident that there is no problem with the design of the ETC system.” Continue reading

Juanita Grossman’s Story: How Do You Slam Into a Building with Both Feet on the Brake? Nobody Knows.

Juanita Grossman was a petite 77-year-old woman who died from the injuries sustained from barreling into a building full-speed in her 2003 Camry in March 2004. When the emergency medical technicians arrived to transport Mrs. Grossman to the hospital they found her with both feet still jammed on the brake pedal.

Mrs. Grossman was still conscious, and in the days before she succumbed to her injuries, she kept telling her family: The car ran away on me. The car ran way on me. These statements and the placement of both feet on the brake – verified by two independent witnesses at the scene of the crash – did not rouse the curiosity of Toyota or the National Highway Traffic Safety Administration, which was in the midst of an investigation into Toyota’s electronic throttle control system when ODI investigators learned of her death. Continue reading

Toyota Identifies Yet Another Potential Cause of Sudden Acceleration

Safety Research & Strategies letter to Administrator Strickland asks why Toyota it wasn’t recalling its accessory sport pedals. The automaker has identified these aftermarket accessories, which it sells and installs through Toyota dealers, as contributors to unintended acceleration.

Toyota made this startling admission in denying a claim by Michael Teston, an unfortunate Toyota customer from Maaumelle, Arkansas.

On December 13, Teston was driving his 2006 4-Runner into a small town with the cruise control on. He had disengaged the cruise control and the vehicle began to slow, with his foot on the brake as he approached a parking lot for a convenience store. He turned into parking lot at approximately15 mph, still coasting with his foot on brake. As his speed dropped to about 3 mph, Teston heard the ABS brakes activate, followed by clicking sound when the engine raced to full-throttle. The vehicle surged forward, hit a pole about three feet in front of him. There the vehicle came to rest, with the rear of the vehicle hopping as the rear tires continued to spin. Teston placed the vehicle into Park and the engine maintained wide-open-throttle until the ignition was turned off.

Teston’s 4-Runner was fitted with OE carpeted floor mats, secured in place. North Point Toyota, in North Little Rock, inspected the vehicle over a three-week period, but found nothing wrong with the vehicle.  A Toyota Technical Specialist also took a look on January 4, and here was the result: there were “no codes stored in the computer to indicate any product concern or failure.” However, “Our Technical Specialist noted that aftermarket pedal covers were installed on the brake and accelerator pedals that increased the length of the pedals, which could have contributed to the accident described.”

Gee, Teston purchased the “aftermarket pedal covers” from a Toyota dealer as a Toyota accessory and these parts were installed by that same Toyota dealer.

Since Toyota said that the increased the length of the pedals could have contributed to the crash, seems like Toyota has a duty to recall these parts too.

More on Toyota Sudden Unintended Acceleration



Our Advocacy

One of the fiery moments in Tuesday’s hearing before the House Energy and Commerce Committee was Rep. Steven Buyer’s (R-Ind.) prosecutorial turn on SRS founder and President Sean Kane. Buyer attempted to undermine Kane’s testimony, and that of Dr. David Gilbert, whose early research into Toyota’s accelerator pedal position sensor showed that Toyota’s fail-safe strategy was supremely flawed, by suggesting that they had been tainted by their ties to litigation. Continue reading